1. Forming process
1.1 Panelization process
Panelizaion is the process of splicing multiple pieces of wood together to form a larger board. Before panelization, the wood needs to be dried to control its moisture content and prevent the furniture from cracking and deforming during use. When panelizing, glue needs to be evenly applied between the wood and fastened with panel clamps. After the glue solidifies, the panel clamp can be disassembled. At this time, it is necessary to check the quality of the panel to ensure that there are no problems such as height difference, length difference, and color difference.
Milling process, milling is the process of using machines such as vertical milling, desktop gong machine, flower groove machine, small gong machine, etc., by selecting different tools and molds to mill the workpiece into various external shapes.
Before milling, it is necessary to carefully check the drawings and component templates to ensure that the processing accuracy and shape meet the requirements. During the milling process, the stability and accuracy of the machine need to be maintained to avoid problems such as burrs, burrs, knife jumping, and black or obvious wavy processing marks.
1.2Mechanical processing technology
2.1 Drilling process
Drilling is the process of drilling the required holes on the workpiece according to the process requirements of the drawing.
Before drilling, it is necessary to carefully check the drawings and hole requirements to ensure that the drilling position and number are accurate. During the drilling process, it is necessary to maintain the stability and accuracy of the drill bit to avoid problems such as chipping and burrs. After drilling, it is necessary to check whether the hole processing error exceeds the specified range and make necessary corrections.
2. 2Precision cutting process
Precision cutting is the process of cutting the rough material to a fixed length to ensure that the processing error is within the allowable range.
Before precision cutting, it is necessary to carefully check the drawings and size requirements to ensure that the cutting accuracy and shape meet the requirements. During the precision cutting process, it is necessary to maintain the stability and accuracy of the cutting machine to avoid problems such as chipping and blackening. After precision cutting, it is necessary to check the cutting quality and dimensional accuracy and make necessary corrections.
2.3 Mortise and groove process
Mortise is the process of placing wood of consistent thickness on the platform of the machine for mortise according to the requirements of different products, using different tools for processing. Grooving is the process of making the required grooves on the workpiece. The shape and size of the grooves need to be determined according to the design requirements.
During the tenoning and grooving process, the stability and accuracy of the machine need to be maintained to avoid problems such as chipping and burrs. After completion, it is necessary to check whether the groove edge, groove depth, and groove length meet the size requirements of the drawing.
3. Quality control and inspection
3.1 Process control
During the molding and machining process, strict quality control is required for each link. Including quality inspection of raw materials, dimensional accuracy control during processing, surface quality inspection, etc.
3.2 Finished product inspection
After processing, the finished product needs to be fully inspected. Including inspections of appearance quality, dimensional accuracy, structural stability, etc.
Ensure that the finished product meets the design requirements and quality standards.
Post time: Oct-22-2024